Spraying & Painting Industry

Spraying & Painting Industry

The spraying and painting industry uses a large number of organic solvents and dyes, whose molecules are usually polar molecules. After being modified and loaded with electron-rich polar groups, activated carbon has efficient and specific trapping ability for pollutant molecules with large dipole moments.

Description

Automobile spraying workshop

The spraying and painting industry uses a large number of organic solvents and dyes, whose molecules are usually polar molecules. After being modified and loaded with electron-rich polar groups, activated carbon has efficient and specific trapping ability for pollutant molecules with large dipole moments. Besides, heavy metal ions are contained in waste liquid, activated carbon creatively loaded with carboxylic acid or alkoxy group has the ability to selectively coordinate and complex the metal ions in the water.

Generating Scenes

painting and spraying operation, drying process, paint mixing and equipment cleaning, carrying paint mist particles

Adsorption Targets

benzene, R-COO-R’ and R-CO-R’, R-OH and R-CHO, VOCs carried by particles

Application Scenes

paint booth exhaust treatment, drying room exhaust purification, paint mixing room local exhaust, workshop overall ventilation system

Treatment Technology

multi-stage AC adsorption, AC adsorption and desorption + catalytic combustion (RCO), Zeolite rotor concentration + AC safeguard, Wet dust removal + AC adsorption, AC steam/nitrogen adsorption and desorption

Clarkson Activated Carbon Series

CKC-CS-TCLR, CKC-CS-CHTC

Case

VOCs treatment in the spraying workshop of a joint venture car company

Problem: non-methane hydrocarbons concentration 800 mg/m³, exceeding the limit value 120 mg/m³ GB 16297-1996.

Solution: adopt honeycomb AC + RCO system, airflow of 200,000 m³/h.

Effect: Emission concentration reduced to 15 mg/m³.

Aircraft Special Coating Spraying

Activated carbon is used in the spraying workshop of aircraft special coatings to effectively deal with the management problems of highly toxic and multi-component pollutants through functionalized modification and process innovation.

Generating Scenes

fuselage spraying, drying and curing, paint mixing and cleaning, composite material painting

Adsorption Targets

VOCs, heavy metals, particles, Odors

Application Scenes

main spraying line exhaust system, drying oven exhaust treatment, paint mixing room negative pressure extraction, composite material painting area, maintenance hangar

Treatment Technology

multi-stage AC adsorption and desorption,AC steam/nitrogen adsorption and desorption, zeolite rotor + AC, AC catalytic oxidation, AC adsorption and desorption + catalytic combustion

Clarkson Activated Carbon Series

CKC-AS-TCLR, CKC-AS-CHTC

Case

Problem: epoxy primer spraying releases Bisphenol A (concentration up to 15 ppm), far exceeding the EU limit (≤ 0.01 ppm).

Solution: adopt modified AC adsorption tower, combined with UV ionization monitor.

Effect: BPA removal rate >99.5%, stable emission concentration <0.005 ppm.

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